04 · DRY-RUN MODE
VIAI Simulator
Test the inspector before you touch the line.
The Simulator streams saved product images down a virtual belt as a live camera feed. Defects are mixed in at the rate you choose and every item is recorded, so detection is measured instead of guessed.
0 min
Line downtime to test
3
Line speeds: slow, medium, fast
Per type
Defect rate, random or bursts
Measured
Every item recorded
PROBLEM → SOLUTION
What it fixes on your line.
PROBLEM
Testing on the live line risks product and downtime.
SOLUTION
Virtual belt
Saved images stream as a live camera feed, on your desk.
PROBLEM
Rare defects never appear during a trial.
SOLUTION
Defect rate control
Mix in defects at the rate you choose, per type, random or in bursts.
PROBLEM
Detection rates are estimated, not measured.
SOLUTION
Recorded runs
Every item is recorded against what was mixed in.
PROBLEM
Operators learn the review workflow on real product.
SOLUTION
Training mode
Teach reviewers with real examples, no product at risk.
HOW IT WORKS
Rehearse every change, risk free.
01
LOAD
Load your image set
Use saved images from your own line.
02
SET
Match your line
Pick the line speed and the defect rate, overall or per defect type.
03
MEASURE
Measure detection
Every item is recorded, so you see exactly what was caught.
DRY-RUN CONTROLS
A production line on your desk.
Set the conditions, run the belt, and measure what was caught.
FEATURES
What you get.
01
Virtual belt
Saved images stream as a live camera feed.
02
Match your line speed
Slow, medium or fast.
03
Set the defect rate
Overall or per defect type, random or in bursts.
04
Replay any scenario
Re-run the same image set after every change.
05
Measured, not guessed
Every item recorded against what was mixed in.
06
Demos and training
Train operators and run benchmarks without risking product.
SCREENSHOTS
See it in use.
Live session on the Simulator: a good part passing
Photo evidence opened from History
USE CASES
Where plants use it.
QA ENGINEER
Pre-installation validation
Prove the detector on your parts before install day.
QA MANAGER
Threshold tuning
Test a change at line speed before it reaches the line.
SUPERVISOR
Operator training
Teach the review workflow with real examples.