SOLUTIONS · AUTOMOTIVE PARTS
Zero-defect delivery, part by part.
OEM scorecards are measured in parts per million. A single escape can cost a supplier its standing.
REJECT · weld-undercut 0.91
● LIVE
CAM 03 · WELD CELL 4
WHAT'S AT STAKE
Your customer counts defects per million.
RISK
Tier 1 suppliers typically target fewer than 50 defective parts per million.
SOURCE · INDUSTRY PPM BENCHMARKS
RISK
Defect cost multiplies at every stage it escapes: the 1-10-100 rule.
QUALITY ENGINEERING PRACTICE
RISK
Traceability per part, shift and cell is expected under IATF 16949.
SOURCE · IATF 16949
WHAT VIAI CATCHES
weld-undercut
Weld undercut
porosity
Porosity
surface-scratch
Surface scratch
missing-bolt
Missing fastener
WHERE IT SITS ON YOUR LINE
Three typical stations.
01
After casting or machining
Porosity, surface finish, damage.
02
After welding
Undercut, spatter, incomplete seams.
03
Final assembly
Fastener presence and orientation.
HOW VIAI FITS
Your problems, and the product that solves each one.
PROBLEM
Traceability
SOLUTION
Defects tracked per shift, cell and part number.
PROBLEM
Reject at the cell
SOLUTION
PLC reject signal straight from the verdict.
PROBLEM
Multi-angle parts
SOLUTION
Trio or Quad rigs with matched lighting.
PROBLEM
New part numbers
SOLUTION
Trained on good parts before the line ramps.